• No need to cut an existing steel structure, thereby maintaining the integrity of existing structure.
• Save $$ for coupon extraction.
• No repair/ re-work necessary, saving money on rework costs.
• Faster turn-around time.

Yes

Yes

We require easy and safe access to the location of test. The equipment we carry weights about 75 lbs. This includes two large cases and an Argon Bottle (99.999%). We CANNOT perform the test on a ladder. A proper scaffold or scissors lift or other safe and appropriate means are necessary to perform the test.
If possible, it is best to prep the steel surface with an 80 grit flap sanding disc. Additional surface preparation shall be carried out by our engineer.

All our personnel have OSHA10 Construction Safety Training. They carry PPE, including a harness and a simple lanyard. Additional safety training, if required by your project must be provided by the client.

AEIS is accredited by International Accreditation Service as an ISO17025 Testing Laboratory for Chemical, Metallurgical, Mechanical and Non Destructive Testing.

We have programmed over 320,000 metal grades into our instruments grade database. Additionally, our engineers can access the relevant standards on our network thorough our proprietary “Advanced Laboratory Information Management System”.

We have programmed over 320,000 metal grades into our instruments grade database. Additionally, our engineers can access the relevant standards on our network thorough our proprietary “Advanced Laboratory Information Management System”.

Draft report is signed by the field engineer. Final report is countersigned by a NYS Professional Engineer.

On the day of your test, and AEIS representative will do the following:

·         Receive and review your AWS application (QC-WFA)

·         Make a copy of you ID

·         Process your payment. Payments are received via cash or CC/Debit card.

·         Provide you with a receipt of payment.

·         Welding station is ready and testing plates/pipe is provided and ready for you to take your exam.

On you have finished you exam, our laboratory will test the weld according to the specification of the WPS used. The tests will determine if the weld is satisfactory of unsatisfactory. If the weld is deemed satisfactory, an AEIS CWI will prepare the application and documentation to be submitted to AWS. This process takes 1-3 working days.

The application along with your application fee (if paid to AEIS) will be mailed to AWS for processing of your certificate. This process generally takes 5-7 weeks.

Once the certificate is ready, AWS will send your card via mail to the address provided on your application.

The following items are required to take your test:

·         Welding Shield

·         Safety Glasses

·         Gloves

·         Filled out Welder application QC-WF4A

·         Government issued Photo ID (Driver’s License/ State ID/ Passport)

·         AWS Application Fee of $35.00 to American Welding Society (Can be paid by CC on the application)

·         Test Fee (Please see pricing schedule for details)

Typically four hours are provided for setting up and welding the two coupons.

Yes, this is possible. You can reserve one four hour session for practice. The cost for four hour practice session is $500.00.

Yes. For less than five welders tested at your location, we charge an additional $650.00.

As soon as the coupon testing is completed, we prepare the reports and send all the documentation to AWS via UPS.

Please visit the following links for details on NYC Welder Certification Process  http://www.nyc.gov/html/dob/downloads/pdf/welder_guide.pdf  http://www.nyc.gov/html/dob/downloads/pdf/welder_faq.pdf

The following documents can be helpful prior to taking your welding test:

·         Welding Procedure (AWS B2.1-1-016-94R)  *REVIEW*

·         Safety in Welding, Cutting and Allied Processes (ANSI Z49.1) *REVIEW*

·         Standard for AWS Certified Welders (AWS QC7) *REVIEW*

·         AWS Performance Qualification Test (QC7 Supplement G) *REVIEW*

·         Welding Inspector Inspects and monitors before, during and after welding the coupons.

·         Welding Inspector checks fit-up, root pass and final weld.

·         Welder shall have the opportunity to practice on scrap steel to adjust welding machine.

·         Test Plate cannot be moved from test position, vertical or overhead, until test is complete. For any reason.

·         Tools for cleaning between passes: Chipping hammer, wire brush and/ or mechanical wire wheel. NO GRINDING.

·         Cover pass must be multiple passes. Weave or Stringer. Maximum width of weave 7/8 inch.

·         Maximum reinforcement 1/8 inch. Max undercut 1/32 inch.

Yes. For five and above welders, our inspector shall visit your facility, and administer the test at your location – without any additional surcharge. The inspector brings the certified plates and backing bars. In this case, you must provide the following additional equipment/ consumables:

·         A Safe Working Area

·         Welding machine capable of 250 amps minimum

·         Fixtures for clamping test plate in position

·         Means of pre-heating plates, if required

·         Rod oven capable of holding 30 lbs of welding rods

·         E 7018 MR Electrodes along with Certificate

·         Mechanical Wire Wheel, Chipping Hammer, Wire Brush

This is governed by AWS QC7 Supplement G and AWS D1.1 – the code per which the tests are administered.

 Immediate Re-test: If the weld failed in visual examination, an immediate  re-test can be administered. An immediate retest consists of two welds of each type and position that the welder failed. All retest specimens shall meet all of the specified test requirements and acceptance criteria as the original test weld.

Retest After Further Training or Practice. A retest may be made, provided there is documented evidence that the welder has had further training or practice. A complete retest of the types and positions failed shall be made.

Yes. The cost to administer the test on Saturday is $800 for the 3G+4G test.

It takes us three to five business days depending on the laboratory workload.

Once the results are sent by us to the American Welding Society, it can take AWS up to six weeks to issue your welding certificate. We recommend that you follow-up with AWS approximately two weeks after the test for the status of your certification.